{"id":10200,"date":"2022-09-13T05:31:14","date_gmt":"2022-09-13T05:31:14","guid":{"rendered":"https:\/\/www.szlaser.com\/?page_id=10200"},"modified":"2022-09-13T15:15:58","modified_gmt":"2022-09-13T15:15:58","slug":"manufacturing-optics","status":"publish","type":"page","link":"https:\/\/www.szlaser.com\/index.php\/wiki\/manufacturing-optics\/","title":{"rendered":"Manufacturing Optics with CNC"},"content":{"rendered":"

Manufacturing Optics with CNC<\/h1><\/h1><\/div>

Computer numerically controlled (CNC) generation was enabled by\u00a0computers and relies heavily on bound abrasive tools. A bound or fixed abrasive tool typically consists of a metal or resin matrix with diamonds or other abrasives dispersed within the matrix. One of the major differences between bound abrasive CNC generation and loose abrasive lapping is the wear mechanism. Loose abrasive lapping consists of three body abrasive wear and bound abrasive lapping is two body abrasion. Figure below illustrates the three- versus two-body abrasion. Two-body abrasion is not exclusive to CNC generation; it can also exist in non-CNC applications such as diamond pellet grinding. Similarly, CNC equipment can also utilize three-body abrasive wear.<\/p>\n

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Conventional grinding processes require dedicated tooling for every\u00a0unique radius and diameter. Bound abrasive ring tools for CNC generation significantly reduce the number of tools necessary. Multiple radii can be generated with one bound abrasive ring tool by adjusting the head angle. Ring tools can be used to generate flat, spherical, concave or convex surfaces using Equation 3.3:<\/p>\n

\"\"<\/p>\n

where a is the wheel angle, D is the wheel diameter and Rc is the desired radius of curvature. Schematic drawings of both concave and convex configurations are shown in Figure below<\/p>\n

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From 1989\u20132004, significant progress in CNC and deterministic\u00a0manufacturing was made at the Center for Optics Manufacturing (COM) at the University of Rochester. COM was a collaborative effort between universities, industry and the US government to further develop, demonstrate and implement optics manufacturing technology to meet the increasing needs of industry and the Department of Defense (DOD) . Several industrial companies collaborated with COM, including OptiPro Systems, Inc. and Moore Nanotechnology Systems . OptiPro introduced the Opticam (Optics Automation and Management) in 1991 in collaboration with COM and the American Precision Optics Manufacturing Association (APOMA).
\nOpticam technology was developed with the goal to automate the optical manufacturing process and eliminate the need for dedicated tooling, replacing it with semi-universal tooling such as the ring tool geometry mentioned above. CNC generation was a driving factor in significantly reducing lead times for custom optical components and paved the way for companies to specialize in custom optics manufacturing for prototype applications.
\nIn parallel to the work being done in the US, Ernst Loh of Wilheilm LOH KG Optikmaschinen was utilizing bound abrasive diamond pellets to generate the spherical surface and then utilize ring tools, both with LOH Diamond Lapping Machines . Loh and others did significant work to advance CNC optical manufacturing methods in Europe and Asia at companies like LOH (now Satisloh), OptoTech, DMG MORI and SCHNEIDER .
\nAdditional work has been done by several to reduce machine vibration,\u00a0increase stability and advance computer programming for CNC generation.
\nThe goal is to increase the complexity of geometries available as well as the level of resulting precision of the generated surfaces. The introduction of ultrasonic vibration-assistance to the generation process enabled faster material removal rates with less tool wear. This results in more predicable surface form and surface texture . Experimental results showed that material removal rates were three times higher with ultrasonic-assistance on than when it was off. Further testing showed that the amount of residual damage was similar between the two methods As mentioned earlier, the amount of damage induced in each generation step creates potential subsurface damage in subsequent grinding and polishing steps.<\/p>\n<\/div>

Measuring Transmittance of Optical Materials ><\/span><\/a><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":7,"featured_media":0,"parent":8230,"menu_order":80,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-10200","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nManufacturing Optics with CNC - SZLASER<\/title>\n<meta name=\"description\" content=\"Computer numerically controlled (CNC) generation was enabled by\u00a0computers and relies heavily on bound abrasive tools.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.szlaser.com\/index.php\/wiki\/manufacturing-optics\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Manufacturing Optics with CNC\" \/>\n<meta property=\"og:description\" content=\"Computer numerically controlled (CNC) generation was enabled by\u00a0computers and relies heavily on bound abrasive tools.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.szlaser.com\/index.php\/wiki\/manufacturing-optics\/\" \/>\n<meta property=\"og:site_name\" content=\"SZLASER\" \/>\n<meta property=\"article:modified_time\" content=\"2022-09-13T15:15:58+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.szlaser.com\/wp-content\/uploads\/2022\/09\/two-body-three-body-abrasive-wear-600x337.png\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.szlaser.com\/index.php\/wiki\/manufacturing-optics\/\",\"url\":\"https:\/\/www.szlaser.com\/index.php\/wiki\/manufacturing-optics\/\",\"name\":\"Manufacturing Optics with CNC - 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